Efficiency and safety are top priorities in construction and warehousing. The N2 generator plays a vital role in improving these. Nitrogen is an inert gas, so it is used in different industrial processes to reduce the chances of fire, corrosion, and oxidation. But how does this N2 generator work? And how does it contribute to construction warehouses? Let’s look at its components.
Understanding Why We Need Nitrogen
Nitrogen has distinct properties that make it suitable for numerous construction uses. One such application is in warehouses that store delicate equipment and materials that require controlled environmental conditions. Its failure can result in rusting or damage from oxidation or moisture, particularly in steel parts and machines. This is why the N2 generator is essential. By generating pure nitrogen at very high levels within an area, there would be much lower probabilities of such occurrences.
The Basics of an N2 Generator
So, what does an N2 generator do? This machine splits nitrogen from available atmospheric air. Its primary function is to remove nitrogenous elements and offer them in a concentrated form. Afterward, such nitrogen may serve different purposes, like purging, blanketing, or pressurizing sensitive installations.
The first step begins with feeding compressed air into the generator. This air passes through a dehumidification system that removes water vapor, soil particles, and oil to acquire clean air. This air moves into a specialized membrane or adsorber, depending upon the type of generator used. Oxygen is removed from nitrogen gas, removing pure nitrogen that can be used directly.
Pressure Swing Adsorption (PSA) Technology
PSA is a popular method for operating an N2 generator. Compressed air containing nitrogen is continuously pumped into two columns loaded with Carbon Molecule Sieve (CMS). This material sieves out nitrogen molecules by allowing them to pass through while simultaneously trapping oxygen molecules. Oxygen molecules are captured with air pressurization in the first column, but the nitrogen passes out as a product from the other end.
Membrane Nitrogen Generators
A separate membrane-based method is also used for generating N2. In this case, the membrane contains oxygen but does not pass nitrogen through. However, it can only be used at low-quality levels, such as tyre inflation and preservation of articles stored in containers, because it does not require high purity grades. Devices based on membrane technique require less complicated design and maintenance than PSA ones. As a result, these are perfect for areas where serviceability is more important than anything else.
Key Applications in Construction and Warehousing
Nitrogen generators provide several advantages for building warehouses. Having an N2 generator will ensure that areas where delicate materials are kept do not have oxygen, which may cause rusting or corrosion. Nitrogen is also utilized in testing pipelines by pressurizing them, clearing gas lines before piping in gas, and putting them under a neutral motionless cover, thus securing them from contamination and moisture.
Nitrogen can be injected into the system for hydraulic and pneumatic lines to avoid dust problems during the installation phase of tubing or any other large machinery. Also, goods stored in warehouses, such as metal components and electrical systems, require nitrogen blanketing to protect them against oxidation and water effects.
Cost-Effectiveness and Efficiency
Traditionally, many companies used nitrogen cylinders, which had to be frequently purchased and replaced, but on-site N2 generators help warehouses and construction sites with substantial savings. Moreover, an N2 generator guarantees a continuous and reliable nitrogen supply, thus reducing reliance on tanks. Consequently, operational costs decrease, while downtime is minimized for better productivity.
Conclusion
Including an N2 generator in your construction warehouse operations is a wise decision that boosts efficiency and protects costly equipment and materials. Inert atmosphere creation for storage or pipeline pressurizing are some of the purposes nitrogen generators are used for. They are suitable because of their flexibility, safety, and their cost-effectiveness.
At Kanoo Machinery, we recognize the importance of having dependable N2 machines. We provide high-end N2 generators at the best prices. Browse our website to see our variety of products, or contact our experienced team at 800-KM100(56100).